In modern household life, air conditioners, as indispensable appliances, directly impact users’ comfort through their stable performance. However, over time, motor noise and abnormal sounds have emerged as significant quality concerns for users. For the air conditioner motor manufacturing industry, accurately detecting motor abnormalities in complex production environments and ensuring product quality are critical to enhancing competitiveness and earning market trust.
Industry Pain Points: Challenges in Detecting Abnormal Sounds in Air Conditioner Motors
Traditional detection of abnormal sounds in air conditioner motors primarily relies on human auditory judgment, which has numerous drawbacks. Manual detection is inefficient and prone to subjective interference, leading to unstable results. In noisy production environments, human ears struggle to accurately identify faint abnormal sounds, resulting in high rates of missed and false detections. Additionally, manual detection cannot achieve data-driven traceability, falling short of modern production’s stringent quality control demands.
Functions and Advantages of the Zhongke Shengxuan Intelligent Noise and Abnormal Sound Detection System:
1.Voiceprint Recognition Technology
The Zhongke Shengxuan intelligent noise and abnormal sound detection system introduces advanced voiceprint recognition technology, offering a new solution for detecting abnormal sounds in air conditioner motors. Voiceprint recognition identifies and detects anomalies by analyzing sound characteristics such as frequency, amplitude, and timing. In motor testing, the Zhongke Shengxuan system creates a voiceprint model of normal motor operation and uses deep learning algorithms to real-time analyze and compare collected sounds, swiftly and accurately identifying abnormalities.
2.Guaranteed Silent Environment
The detection system is equipped with high-performance sound insulation boxes, capable of achieving up to 65 decibels of sound insulation, effectively blocking workshop noise and providing a pristine acoustic environment for motor testing. The compact and rational design of the sound insulation box facilitates integration into automated production lines, saving space while ensuring efficient testing.
3.Intelligent Testing Process
The system automates the entire process from motor placement in the testing area to result output. Once air conditioner motors enter the testing zone via conveyor belts, the system automatically activates, conducting comprehensive acoustic tests. High-precision acoustic sensors collect motor operation sounds, and embedded intelligent algorithms analyze sound spectra and vibration frequencies in real-time. By comparing these against preset standard voiceprint models, the system rapidly determines if any motor abnormalities exist.
- Multi-Dimensional Data Analysis
Zhongke Shengxuan’s acoustic analysis software is powerful, supporting noise judgment, FFT spectral analysis, sound quality analysis, vibration analysis, and data storage. Through multi-dimensional sound signal analysis, the system comprehensively evaluates motor noise characteristics, providing detailed data support to help businesses optimize production processes and enhance product quality.
5.Seamless Integration with Automated Production Lines
The Zhongke Shengxuan intelligent noise and abnormal sound detection system features a simple design, easy deployment, and seamless integration into various industrial automated processes. It supports customized interactions with production line PLCs, adaptable to specific business processes and needs. Additionally, the system interacts with MES systems for data storage and traceability, delivering a comprehensive digital solution for businesses.
Application Value of the Zhongke Shengxuan Intelligent Noise and Abnormal Sound Detection System
In the air conditioner motor manufacturing industry, the Zhongke Shengxuan intelligent noise and abnormal sound detection system stands out with its superior voiceprint recognition technology, precise detection capabilities, and efficient data analysis. By creating a silent testing environment, introducing intelligent testing processes, and seamlessly integrating with automated production lines, Zhongke Shengxuan addresses detection challenges in complex workshop settings. It also helps businesses improve production efficiency and product quality while reducing after-sales risks and costs. Choosing Zhongke Shengxuan means choosing a future of high quality and intelligence, advancing the silent revolution in air conditioner motor manufacturing and delivering a more comfortable, peaceful user experience.
About Zhongke Shengxuan
Zhongke Shengxuan (Suzhou) Technology Co., Ltd. is a high-tech enterprise specializing in acoustic testing, vibration detection, and AI-based abnormal sound recognition for production lines, based in Suzhou, Jiangsu Province. Leveraging Chinese Academy of Sciences acoustic technology, the company boasts a strong R&D team of acoustic doctors and masters. It also operates a professional acoustic laboratory equipped with internationally advanced testing and analysis devices, holding multiple intellectual property rights and patents. Zhongke Shengxuan has successfully provided customized noise and abnormal sound detection solutions for clients across automotive, home appliance, electronic, and medical fields, including Apple, Huawei, Xiaomi, Lenovo, Tesla, Li Auto, NIO, CATL, Haier, Yuwell, and Tsinghua University.
Website: www.szzksx.cn, www.zksxsz.cn
Contact: 0512-65165261 / 15162485069 / 19901457187
E-mail: [email protected]
Address: Building 4, Liandong U-Valley, Comprehensive Bonded Zone, Datong Road, Suzhou New District
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